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One of the most critical stages of brewing is lautering. In short, it is the process of separating liquid wort from spent grains. This process takes place on a vessel named Lauter Tun. The false bottom is the most important component of the lauter tun. There are various false bottoms( lauter tun screens ), such as perforated or slotted sheet metal. The most popular is wedge wire false bottom . Using the wrong false bottom material can cause many problems. ▪ The false bottom is clogged and the flow rate is reduced. ▪ The wrong false bottom will be bent or in a vacuum state, causing the mash to pass through with the wort. ▪ The filtration efficiency is low, allowing grain to enter the wort through the false bottom and clog the pump. The wedge wire design will avoid the problems above.  Wedge wire , or V-wire or profile wire, is a durable, corrosion-resistant material composed of stainless steel or other alloys. It features a surface made of wedge-shaped wires placed at a specific angle,

In agricultural and manure industries, separating solid and liquid waste efficiently is critical to environmental sustainability, operational efficiency, and cost-effectiveness. Wedge wire screen filters are important filtration and separation equipment in the agriculture and manure industry. Their durability, efficiency, and adaptability make them ideal for applications ranging from manure separation to irrigation system filtration. The wedge wire screen filter consists of V-shaped wires welded to support rods, creating a robust and durable filtering surface. This unique design allows for precise filtration, ensuring that only desired particles pass through while retaining unwanted contaminants. Application Areas in Agriculture and Manure Industry ▪ Irrigation Systems: Wedge wire screens are integral to irrigation systems, which filter water from various sources such as rivers, lakes, or wells. By removing sediments, debris, and organic matter, these filters ensure that irrigation wa

The Best in Brewing - Wedge Wire Mash Tun Floor The mash tun floor - false bottom screen made from wedge wire is an essential component in brewing systems, designed to optimize the mashing and lautering process. The mash tun is a brewing device that mashes starch and enzymatically converts it into sugar.  The false bottom screen is installed at the bottom of the mash tun to ensure fast drainage and clean outflow with almost no husk residue. The wedge wire mash tun floor perfectly replaces the perforated screen plate, solves the problem of emptying the container, and makes the outflow clearer and less huskier. Contact us Email: admin@steellong.com WhatsApp: 86 13653285589 Technical Information for Wedge Wire Mash Tun Floor The sizes of our products can be customized according to the customer's design and purchasing requirements. Material: Stainless steel 304, 316, 316L, and others, customized. Structure: Wedge wire sreen \Johnson screen. Diameter Range: 200mm to 2500mm. Diameter cu

Cartridge filters provide a cost-effective and efficient way to remove contaminants from liquids and gases. Their modular design and easy installation make them suitable for applications ranging from water treatment to industrial processes. The cartridge filter is a tubular filtration device that houses a cylindrical filter media. This filter media can consist of stainless steel, polyester, polypropylene, cellulose, or carbon. It traps contaminants as fluids or air passes through.  Click here to learn about: Candle Filter vs Cartridge Filter Types of Cartridge Filters There are different types of cartridge filters, each designed to remove specific contaminants. The most common types are: ▪ Sediment Filters – Focus on removing large particles and debris. ▪ Carbon Filters – Primarily remove chlorine, odors, and organic compounds. ▪ Pleated Filters – Designed for a higher surface area, catching smaller particulates. ▪ Depth Filters – Trap contaminants throughout the thickness of the filt

Wastewater treatment plays a critical role in preserving water resources and ensuring environmental protection. Among the various technologies employed in wastewater treatment, sidehill screens —also known as parabolic screens or static screens—stand out for their efficiency and low-maintenance operation. These screens are typically used for separating solid materials from liquids, making them valuable in both industrial wastewater treatment and municipal facilities. The sidehill screen is a type of static screening device with a sloped wire or wedge wire screen surface. The screen's curved, parabolic shape allows for efficient liquid-solid separation by gravity. Water flows across the screen, and the solids are trapped while the filtered liquid passes through. Unlike traditional rotary or vibrating screens, a sidehill screen has no moving parts. This simplicity translates into reduced maintenance needs, longer equipment life, and energy efficiency. We offer various sidehill scree

Parabolic sidehill screens are simple and economical static dewatering screens. They are usually used in solid-liquid separation scenarios: when the solids are easy to separate from the liquid and the separated solids are easy to slide off. Sidehill screens are mainly used for dewatering in small industries or preparing concentrated mud for downstream equipment.  Parabolic screens are widely used in industries such as coal processing, wastewater treatment, food processing, poultry, mining, and pulp concentration. These screens feature a unique parabolic design that enhances the separation process, providing superior solids removal and liquid drainage. The curved, sloped screen surface maximizes screening efficiency by allowing gravity to drive the process, leading to higher throughput with minimal power consumption.  With no moving parts, our parabolic sidehill screens are low maintenance and built to last. They are constructed from high-quality stainless steel or corrosion-resistan

Resin trap filters are widely installed mixed bed ion exchange systems to purify water by removing ionic impurities. The resin trap is a filtration device that captures and prevents resin beads from escaping the ion exchange vessels and entering downstream processes.  It is installed after the mixed bed system, usually in the outlet pipework, and functions as a safety mechanism that traps the resin particles before they can cause any damage. Our resin trap filters consist of wedge wire profiles welded on support rods. It has continuous and uniform slots and large opening areas, which provide high filtration efficiency. It can filter water while capturing the resin beads. These traps are used in various water treatment applications, including re verse osmosis (RO) systems, demineralization plants, and condensate polishing units. The Role of Resin Trap Filters in Mixed Bed Systems Mixed bed ion exchange systems utilize cation and anion resins in a single vessel, where the resins work t

Vessel internals are basic components for efficient filtration and separation, custom-designed to meet specific pressure and quality requirements. They play an important role in industries such as petrochemicals, pharmaceuticals, refineries, and wastewater treatment. Among various options, wedge wire screens have emerged as a popular choice for custom-designed vessel internals. Wedge wire vessel internals evenly distribute gases and liquids for maximum mass transfer in air and water pollution control systems. Some of the wedge wire vessel internals types and products we offer: Wedge Wire Scallops Support Grids False Bottom Filters Media Retention Nozzles Hub and Header Lateral Screens Resin Traps Reactor Center Pipes Contact us  Email: admin@steellong.com WhatsApp: 86 13653285589

Scallops for radial flow systems also called wedge wire scallops , are essential components used to enhance fluid distribution and optimize flow dynamics within radial flow reactors, commonly found in chemical processing, oil refining, and gas purification industries. These precision-engineered scallops are designed to evenly distribute fluids or gases as they pass through a reactor, ensuring uniform contact between the reactants and catalyst, thereby improving overall efficiency and reaction performance. Made from high-quality, durable materials such as stainless steel or specialized alloys, scallops are designed to withstand high pressures, temperatures, and corrosive environments typical of industrial operations. Their advanced design minimizes channeling and dead zones within the reactor, which leads to better flow uniformity, increased reaction rates, and improved product yield. Key Features: Optimized Flow Distribution: Ensures uniform flow across the catalyst bed, enhancing rea

Wedge wire screen panels , also known as wedge wire flat screens , are rectangular wedge wire materials used for filtration. Our screen panels made of stainless steel wire, which is the most popular type because of outstanding chemical stability and corrosion resistance. E-mail: sales@uboscreen.com WhatsApp\Skype: +86 13653285589 WeChat\Mobile: +86 157 3217 7595

We provide various wedge wire screens and filters for cooling tower wastewater recovery and treatment.  Committed to improving cooling tower system efficiency and reducing production costs. E-mail: sales@yubofilter.com Various Cooling Tower Wastewater Solutions and Products ▪ Intake Screens Our wedge wire intake screens protect pumps and other equipment from debris and contaminants in the cooling tower wastewater. Tee intake screens are commonly used in cooling plants, pulp and paper mills, and other industrial facilities that need to draw large amounts of water from lakes, rivers, or oceans. ▪ Wedge Wire Filters for Ion Exchange Ion exchange systems often remove specific ions like calcium and magnesium that cause scaling in cooling tower systems. It can effectively reduce the potential for scaling. We custom design wedge wire hub and header laterals , resin traps , and filter nozzles for ion exchanges in cooling tower systems. ▪ Vessel Internals We provide vessel internals for cooli

YUBO wedge wire false bottom screen is ideal for breweries, distilleries, and wineries. False bottom screens facilitate the filtration of particles from fermentation broth and are an important component of lauter tun vessels. It is mainly used in the mash tun, lauter tun, brew kettle, and boil kettle. The mash tun is where the mashing process takes place, during which malted grains are mixed with hot water to extract sugars and other soluble compounds necessary for fermentation. The false bottom screen is positioned at the bottom of the mash tun and acts as a filter to separate the liquid (wort) from the solid grain bed. It prevents the grains from flowing out while allowing the wort to pass through. ▪ Material: food-grade stainless steel, such as 304, 316, 316L, etc. ▪ Location: installed at the bottom of the lauter tun or mash tun. ▪ Function: support grains; separate pure wort, allowing the wort to pass smoothly. ▪ Type: wedge wire false bottom and perforated false bottom. What

YUBO wedge wire screen panels combine the excellent wear of polyurethane with the high open areas of wedge wire. Our panel screens are ideal for harsh, abrasive applications. Our wedge wire screen panel and polyurethane screen are hot for sale! E-mail: sales@uboscreen.com WhatsApp: 8613653285589 Skype: +86 13653285589 Mobile: +86 157 3217 7595 WeChat: +86 15732177595

We provide various wedge wire screens for sugar factories including wedge wire elbows(sieve bends), rotary drum screens, and centrifuge baskets. E-mail: sales@uboscreen.com Sugar factory screen type Centrifugal screen Curved sieve Rotating drum filter (juice) sieve Pulp filter press Diffuser screen Beet and sugar cane pretreatment sieve Our screens are carefully designed and manufactured to achieve the best separation effect and molasses loss effect. Sieve Bend Low cost, low energy consumption, easy installation and wide application. Used in sucrose juice. Compared with the plate, the screening ability is strong. The gap of the wedge grid is perpendicular to the flow direction of the material. The larger solid particles move down to the surface of the screen, thereby removing most of the fluid. Rotary Drum Screen The high-flow pump transports the material to the rotating drum screen. The transmission system drives the wedge wire drum screen to rotate to separate solid and liquid. The

Wedge wire , also known as V-wire, is a type of screen construction involving the use of triangular-shaped wires that are welded to support rods at precise intervals. This design results in a robust, durable screen with a continuous slot that allows accurate and consistent filtration. Wedge wire fractal laterals are designed to fractal control fluid flow in a medium. By combining wedge wire technology with fractal lateral designs, you achieve an optimized filtration solution that excels in both efficiency and longevity. Fractal collectors and distributors ensure that the time it takes for fluid to travel through the upper and lower lateral headers is identical for every entry and exit pair within the system. This design improves media utilization and boosts overall process efficiency. Enhancing Efficiency with Fractal Design The fractal design of these laterals is key to enhancing filtration efficiency. By utilizing a fractal pattern, the flow paths are optimized to reduce turbulence

A sand filter is a step in the water purification process. Wedge wire hub and lateral nozzles are important components in sand filters to improve filtration efficiency. Wedge wire hubs and lateral nozzles are commonly used in sand filters for municipal water treatment systems. They help remove particulate matter, sediments, and other impurities, ensuring clean and safe drinking water. We can provide various wedge wire hub and lateral nozzles for sand filters in water treatment plants.  1. Hub and Lateral Screen Hub and lateral screens are internal components of the container, mainly composed of wedge wire screen pipes and hubs. They can effectively collect and distribute the filter media. The hub is the central component that connects multiple lateral nozzles to the main piping system. The hub design ensures that fluid is distributed evenly across all lateral nozzles for consistent filtration. The hub and lateral design is crucial for ensuring uniform flow distribution across the ent

Wedge wire screen cylinders are the most popular type of Johnson screen . Screen cylinders are widely used for screening and filtering of solids, liquids, and gases in various industries. The wedge wire screen cylinder comprises V-shaped wires wound and welded on support rods. The material is stainless steel 304, 316, 312, etc. It has the characteristics of a smooth surface, no edges and corners, no burrs, and uniform slots. The screen cylinder is widely used in water treatment, oil and gas, food processing, coal mining, river water intake, and other applications. Stainless steel filter pipes are used in industrial filtration and separation processes like wedge wire screen cylinders. They are made of high-quality stainless steel and are designed with perforations, slots, or mesh surfaces depending on the filtration requirements. They are corrosion-resistant and durable. When it comes to filtration and separation processes, choosing the right equipment is crucial for efficiency and per