Wedge Wire Center Pipe for Flow Reactor Internal

The wedge wire center pipe/inter screen is a specialized internal component of reactors for effective flow distribution and collection. 

The center pipe features a unique wedge wire design, offering superior filtering and support while maintaining the necessary structural integrity under high-pressure conditions. The Vee-shaped wire structure ensures uniform flow across the reactor's internal structure.

The wedge wire center pipe is commonly used in reactors that require optimized fluid flow and efficient gas-liquid or liquid-solid interactions. Such as chemical reactors, fluidized bed reactors, gas-liquid reactors, and catalytic reactors.

Details for Wedge Wire Flow Reactor Internal Center Pipe

Installation: The center pipe is usually installed inside vertical reactors(flow reactors). Normally, it can be installed through the manhole at the top of the vessel. It stands on a support that holds it in position.

Purpose: Collect or distribute the flow

Process: The center pipe is on the high temperature or high concentration side of the process flow as there is less stress on the vessel shell when the high temperature and high concentration are in the middle. 

Flow Direction: inwards or outwards

Application Industry: Refining and petrochemical industry

Application Ranges: catalytic reforming, styrene production, synthetic ammonia synthesis, and propane dehydrogenation

Advantages of Wedge Wire for Reactor Internals

- Efficient Flow Distribution

Wedge wire design ensures the reactor flow is optimally distributed to enhance reaction rates and overall performance.

- Enhanced Durability

Our center pipes are made from stainless steel resistant to corrosion and wear, even in aggressive environments. Its robust design ensures a long lifespan, making it an ideal choice for high-performance reactors.

- High-Flow Capability

Wedge wire reactor internals provide the necessary support for maintaining high flow rates without compromising efficiency or structural integrity.

- Customizable

Versatility in custom design makes it suitable for various reactor configurations.

- Easy Maintenance

Wedge wire structure is easy to maintain and clean. This results in reduced downtime and operational costs.

Our wedge wire center pipes allow for tailored designs that meet the specific needs of any reactor setup. Whether you need a wedge wire perforated pipe or a wedge wire flow pipe system, the flexibility of the design ensures that it fits seamlessly into a wide range of reactor configurations.

Other Vessel Internals:

Wedge Wire Flow Reactor Scallops

Johnson Catalyst Support Grid